Here is the professional English translation of the preventive measures for ultrasonic flowmeter zero drift:
I. Installation & Environmental Control?
Stable Temperature Environment?
Maintain operating temperature within ?-30°C to 160°C?. Beyond this range, install temperature sensors for automatic acoustic velocity compensation ?.
Avoid direct sunlight on probes; add thermal insulation to pipe exteriors ?.
Vibration Suppression?
Install flowmeter ≥20D (D=pipe diameter) from pumps/valves; reinforce pipe supports ?.
Use elastic gaskets to isolate high-frequency vibration sources (e.g., compressors) ?.
II. Operational Maintenance?
Periodic Zero Adjustment?
Manual Zeroing?: With static full-pipe flow, execute zeroing via device menu (e.g., M42) if instantaneous flow ≠ 0 ?.
Automatic Calibration?: Enable weekly self-check for zero validation under no-flow conditions ?.
Low-Flow Cutoff Setting?
Set threshold to ?0.03–0.05 m/s? to filter false micro-flow signals ?.
Sensor Maintenance?
Clean probe surfaces quarterly; replenish couplant semi-annually (ensure >95% acoustic transmission) ?.
Inspect cable shielding integrity to prevent EMI-induced signal distortion ?.
III. Fluid & Parameter Management?
Medium Stability Monitoring?
Switch to Doppler mode and recalibrate if bubble content >0.1% or suspended solids fluctuate abruptly ?.
Manually input real-time density data if fluctuations exceed ?±5%? to correct acoustic models ?.
Dynamic Damping Adjustment?
Increase damping coefficient to ?3–5 seconds? in turbulent zones (e.g., downstream of pumps); reduce to ?1–2 seconds? for steady flows ?.
IV. Calibration & Upgrade Strategies?
Scenario? ?Action? ?Frequency?
Custody transfer (0.5-class) Factory recalibration + field verification Mandatory 1 year ?
High-temp/corrosive media Upgrade corrosion-resistant probes + acoustic model 2 years ?
Aging devices (>5 years) Capacitor testing + zero-drift module retrofit As needed ?
Key Notes?:
Perform initial zeroing after 72 hours of new device operation to eliminate stress deformation ?.
Always verify static zero before restarting long-idle equipment ?.
This integrated approach (temperature control, dynamic zeroing, fluid adaptation, and calibration) reduces zero-drift risk by ?>80%? ?.
(Translation retains original technical terminology, citation markers, and logical structure for accuracy. Units/metrics standardized to SI format.)
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